Infrasturcture

ATV currently operates out of a 13000 sq ft facility in Maraimalai Nagar Industrial Estate, which is situated 40 kms south of Chennai.

 

Fine blanking Presses:

 

1. Schmidt CNC Controlled 320 ton Fine blanking Press

2. Schmidt 200 ton Fine Blanking Press

3. Schmidt 160 ton Fine Blanking Press

4. Osterwalder 160 ton Fine Blanking Press

5. Essa 160 ton Fine Blanking Press

6. Essa 100 ton Fine Blanking Press

 

All the above machines are Swiss made and all have been completely installed.

 

The production process uses various grades of metals in coil and strip form to be fed into the press as a continuous operation. There is a custom made tool which sits in the press which converts the sheet into the components of the desired size and shape as required by the customer. Depending on the requirement for each part, there could be a secondary operation like plating, welding etc or the component could be despatched as such to the customer after cleaning. On a conservative estimate the presses at ATV can produce 1000 components per hour per press. On a 20 hour working cycle for 25 days, this translates into a capacity of 360 lakh components per year on all the six presses put together.

 

Conventional blanking Presses:

 

50 TON - SCHULER PRESS

40 TON - SMERALTRANAUA PRESS

15 TON - CRESSE-X PRESS

35 TON - BLISS

55 TON - MINSTER

75 TON - BLISS

75 TON - L & J

110 TON- BLISS

63 TON - HYDRAULIC PRESS (DIEFFENBACHER)

2 TON - HYDRO PNUEMATIC PRESS

4 TON - HYDRO PNUEMATIC PRESS

 

Other secondary Operation Machines:

 

MIG welding machine - 2 Nos

TIG welding machine - 3 Nos

Stanley revising machine - 1 No

Part Leveller - 1 No

Belt Linishing machine - 2 Nos

Vibro Polishing machine - 2 Nos

High Energy deburring machine

Ultra sonic cleaning machine

Pad printing machine

Surface grinding machine

 

We are doing special processes like Electroless Nickel plating, ED coating, Sursulf treatment and all types of heat treatment.