Infrasturcture
ATV currently operates out of a 13000 sq ft facility in Maraimalai Nagar Industrial Estate, which is situated 40 kms south of Chennai.
Fine blanking Presses:
1. Schmidt CNC Controlled 320 ton Fine blanking Press
2. Schmidt 200 ton Fine Blanking Press
3. Schmidt 160 ton Fine Blanking Press
4. Osterwalder 160 ton Fine Blanking Press
5. Essa 160 ton Fine Blanking Press
6. Essa 100 ton Fine Blanking Press
All the above machines are Swiss made and all have been completely installed.
The production process uses various grades of metals in coil and strip form to be fed into the press as a continuous operation. There is a custom made tool which sits in the press which converts the sheet into the components of the desired size and shape as required by the customer. Depending on the requirement for each part, there could be a secondary operation like plating, welding etc or the component could be despatched as such to the customer after cleaning. On a conservative estimate the presses at ATV can produce 1000 components per hour per press. On a 20 hour working cycle for 25 days, this translates into a capacity of 360 lakh components per year on all the six presses put together.
Conventional blanking Presses:
50 TON - SCHULER PRESS
40 TON - SMERALTRANAUA PRESS
15 TON - CRESSE-X PRESS
35 TON - BLISS
55 TON - MINSTER
75 TON - BLISS
75 TON - L & J
110 TON- BLISS
63 TON - HYDRAULIC PRESS (DIEFFENBACHER)
2 TON - HYDRO PNUEMATIC PRESS
4 TON - HYDRO PNUEMATIC PRESS
Other secondary Operation Machines:
MIG welding machine - 2 Nos
TIG welding machine - 3 Nos
Stanley revising machine - 1 No
Part Leveller - 1 No
Belt Linishing machine - 2 Nos
Vibro Polishing machine - 2 Nos
High Energy deburring machine
Ultra sonic cleaning machine
Pad printing machine
Surface grinding machine
We are doing special processes like Electroless Nickel plating, ED coating, Sursulf treatment and all types of heat treatment.